| 80 | 0 | 13 |
| 下载次数 | 被引频次 | 阅读次数 |
闪速浮选技术是一种应用在磨矿分级回路分选分级沉砂的选矿技术,对于减少目的矿物过磨,实现能收早收具有重要意义。本文归纳总结了闪速浮选技术适用的矿石工艺条件以及影响闪速浮选效果的因素,并介绍了近些年来闪速适用矿种的扩展情况以及闪速浮选试验方法的研究进展。然后总结了闪速浮选装备方面的研究和应用进展,其中矿冶集团开发的YX系列闪速浮选机是目前工业应用最广泛的闪速浮选设备。最后提出了随着矿山规模的增加以及矿石性质的差异化,大型化和专属化是闪速浮选装备的发展方向。随着矿产资源的不断开发,闪速浮选技术具有非常广阔的应用前景。
Abstract:Flash flotation is a mineral processing technique used in grinding and classification circuit to recover valuable minerals from the cyclone underflow. The technology is essential for reducing the over-grinding of target minerals and realizing early recovery. This paper summarizes the ore processing conditions applicable to flash flotation technology. If there is a certain amount of target minerals with high dissociation degree in the settling sand,and the grade of the target minerals is higher than that in the overflow,or if it is found through tailings analysis that the loss rate of fine-grained metals in the tailings is high,that is,the minerals have been over ground,or if the natural floatability of the target minerals is good,such as gold ore and graphite ore,it can be considered that flash flotation is suitable for the above ore conditions. Then it is analyzed in this article the factors that affect the effectiveness of flash flotation,including the properties of the ore itself,reagents and process parameters,flotation equipment operating parameters,etc.,all of which can affect the effect of flash flotation. The following introduces the expansion of flash applicable minerals in recent years and the research progress of flash flotation test methods. The most typical application is in the field of gold flotation where the "gravity reverse enrichment" effect is more pronounced. The BGRIMM Technology Group conducted continuous experiments on flash flotation of crystalline graphite,verifying that flash flotation has a certain protective effect on graphite flakes. Through conducting industrial experiments of flash flotation in lead-zinc and copper mines,the recovery rate of associated gold and silver in the ore has been significantly improved while ensuring that the recovery of target sulfide minerals is not affected. In terms of research methods,it is possible to qualitatively analyze the feasibility of flash flotation by exploring the presence of fast floating components in ores through batch-scale experiments. However,it is still impossible to evaluate the quantitative impact of flash flotation implementation on the entire process indicators in industry. The following summarizes the research and application progress of flash flotation equipment,with the largest equipment specification currently reaching 85m3. Among them,the YX series flash flotation machine developed by the BGRIMM Technology Group is currently the most widely used flash flotation equipment in industrial applications.Currently,the YX series flash flotation machines are widely used in gold,copper,lead-zinc,graphite mines and so on. Finally,it is proposed that with the increase of mine exploiting scale and the differentiation of ore properties,enlargement and specialization are the development directions of flash flotation equipment. With the continuous development of mineral resources,flash flotation technology has a very broad application prospect.
[1]MCGRATH T D H,STAUNTON W P,EKSTEEN J J.Development of a laboratory test to characterise the behaviour of free gold for use in a combined flash flotation and gravity concentrator model[J].Minerals Engineering,2013,53:276-285.
[2]付浩.闪速浮选工艺在某金矿选矿厂的应用[J].世界有色金属,2018(12):94,96.FU Hao.Application of flash flotation process in a gold ore dressing plant[J].World Nonferrous Metals,2018(12):94,96.
[3]赵泓铭,戴惠新.闪速浮选技术及其应用[J].矿产综合利用,2016(6):17-20,16.ZHAO Hongming,DAI Huixin.Flash flotation technology and application[J].Multipurpose Utilization of Mineral Resources,2016(6):17-20,16.
[4]李飞,明平田.某难选金矿高效浮选工艺可行性研究[J].有色金属(选矿部分),2019(6):50-57.LI Fei,MING Pingtian.Feasibility study of high efficiency flotation process for a refractory gold ore[J].Nonferrous Metals(Mineral Processing Section),2019(6):50-57.
[5]陈贵民,陈桥,张福生,等.闪速浮选回收磨矿-分级回路中金矿物试验研究[J].中国资源综合利用,2019,37(9):1-4.CHEN Guimin,CHEN Qiao,ZHANG Fusheng,et al.Experimental study on gold minerals in flash flotation recovery grinding-classification circuit[J].China Resources Comprehensive Utilization,2019,37(9):1-4.
[6]李飞,陈自强.青海高原地区某金矿闪速浮选可行性研究[J].黄金科学技术,2017,25(5):80-84.LI Fei,CHEN Ziqiang.Feasibility study of flash flotation of a gold mine in plateau area of Qinghai province[J].Gold Science and Technology,2017,25(5):80-84.
[7]王攀志.闪速浮选机浮选焦家金矿试验[C]//2014(第五届)中国矿业科技大会论文集.合肥,2014:623-624.WANG Panzhi.Flotation test of caojia gold mine using flash flotation machine[C]//Proceedings of the2014(5th)China Mining Technology Conference.Hefei,2014:623-624.
[8]NEWCOMBE B,WIGHTMAN E,BRADSHAW D.The role of a flash flotation circuit in an industrial refractory gold concentrator[J].Minerals Engineering,2013,53:57-73.
[9]ALLAN G C,WOODCOCK J T.A review of the flotation of native gold and electrum[J].Minerals Engineering,2001,14(9):931-962.
[10]GHOSH A K.Literature quest and survey on graphite beneficiation through flotation[J].Renewable and Sustainable Energy Reviews,2024,189:113980.DOI:10.1016/j.r ser.202 3.113980.
[11]VALLEJOS P,YIANATOS J,RODRIGUEZ M,et al.Kinetic response of industrial flotation banks:effect of particle size and mineralogy[J].Minerals,2023,13(5):621.DOI:10.3390/min13050621.
[12]ZHENG X,MANTON P,BURNS F,et al.Operating strategies to maximise gold recovery at Telfer[J].Minerals Engineering,2010,23(15):1159-1166.
[13]NEWCOMBE B.A phenomenological model for an industrial flash flotation cell[J].Minerals Engineering,2014,64:51-62.
[14]YIANATOS J B,BERGH L G,D??AZ F,et al.Mixing characteristics of industrial flotation equipment[J].Chemical Engineering Science,2005,60(8/9):2273-2282.
[15]MASSINAEI M,KOLAHDOOZAN M,NOAPARAST M,et al.Hydrodynamic and kinetic characterization of industrial columns in rougher circuit[J].Minerals Engineering,2009,22(4):357-365.
[16]姚明钊,李强,张跃军,等.高浓度浮选技术的发展与应用[J].现代矿业,2016,32(4):75-77,81.YAO Mingzhao,LI Qiang,ZHANG Yuejun,et al.Development and application of high concentration flotation technology[J].Modern Mining,2016,32(4):75-77,81.
[17]MCGRATH T D H,O'CONNOR L,EKSTEEN J J.A comparison of 2D and 3D shape characterisations of free gold particles in gravity and flash flotation concentrates[J].Minerals Engineering,2015,82:45-53.
[18]NEWCOMBE B,BRADSHAW D,WIGHTMAN E.Flash flotation and the plight of the coarse particle[J].Minerals Engineering,2012,34:1-10.
[19]ERKAN E,EKMEK??I Z,ALTUN E.Comparison Of flash flotation and gravity separation performance in a greenfield gold proje ct[J].Physicochemic al Problems of Mineral Processing,2022:146979.DOI:10.37190/ppmp/146979.
[20]赵海平,刘志伟,刘敬智,等.浮选配位化学模型、溶液化学计算和扩展的DLVO理论在浮选机理研究中的应用进展[J].有色金属工程,2024,14(3):98-110.ZHAO Haiping,LIU Zhiwei,LIU Jingzhi,et al.Application progress of coordination chemical model of mineral flotation,solution chemical calculation and extended DLVO theory in the study of flotation mechanism[J].Nonferrous Metals Engineering,2024,14(3):98-110.
[21]赵炎,刘振强,胡志成,等.逆流分选柱的应用现状及理论分析[J].有色金属工程,2023,13(2):90-99.ZHAO Yan,LIU Zhenqiang,HU Zhicheng,et al.Application status and theoretical analysis of reflflux classififier[J].Nonferrous Metals Engineering,2023,13(2):90-99.
[22]NEWCOMBE B.Comparison of flash and column flotation performance in an industrial sulphide rougher application[J].Minerals Engineering,2016,96/97:203-214.
[23]赵新苗,孔德浩,李悦鹏,等.矿浆浓度对金矿浮选速率影响的动力学研究[J].贵金属,2022,43(2):51-57,62.ZHAO Xinmiao,KONG Dehao,LI Yuepeng,et al.Kinetic study on the effect of pulp concentration on gold flotation rate[J].Precious Metals,2022,43(2):51-57,62.
[24]MACKINNON S,YAN D,DUNNE R.The interaction of flash flotation with closed circuit grinding[J].Minerals Engineering,2003,16(11):1149-1160.
[25]张海洋,王旭,王庆凯,等.镍浮选过程智能控制系统开发与应用[J].有色金属工程,2024,14(2):77-84.ZHANG Haiyang,WANG Xu,WANG Qingkai,et al.Development and application of intelligent control system for nickel flotation process[J].Nonferrous Metals Engineering,2024,14(2):77-84.
[26]REIS A S,MENDES T F,PETRI I Jr,et al.Influence of bubble size on performance of apatite flotation of different particle sizes[J].Particulate Science and Technology,2023,41(7):1044-1052.
[27]TSATOUHAS G,GRANO S R,VERA M.Case studies on the performance and characterisation of the froth phase in industrial flotation circuits[J].Minerals Engineering,2006,19(6/7/8):774-783.
[28]DARABI H,JAVAD KOLEINI S M,DEGLON D,et al.Investigation of bubble-particle attachment,detachment and collection efficiencies in a mechanical flotation cell[J].Powder Technology,2020,375:109-123.
[29]NEWCOMBE B.Characterising and Predicting the performance of industrial flash flotation cells[D].University of Queensland Library,PhD Thesis,2014.DOI:10.14264/uql.2014.329.
[30]BAZIN C,PROULX M.Distribution of reagents down a flotation bank to improve the recovery of coarse particles[J].International Journal of Mineral Processing,2001,61(1):1-12.
[31]BRAVO S V C,TOREM M L,MONTE M B M,et al.The influence of particle size and collector on the flotation of a very low grade auriferous ore[J].Minerals Engineering,2005,18(4):459-461.
[32]GRANO S.Effect of impeller rotational speed on the size dependent flotation rate of galena in full scale plant cells[J].Minerals Engineering,2006,19(13):1307-1318.
[33]DEGLON D A.The effect of agitation on the flotation of platinum ores[J].Minerals Engineering,2005,18(8):839-844.
[34]MCCULLOCH W E J.Flash flotation for improved gold recovery at Freeport Indonesia[J].Mining,Metallurgy&Exploration,1990,7(3):144-148.
[35]金大安.金川铜镍矿闪速浮选工业试验后的思考[J].矿冶,1999,8(1):35-38,18.JIN Daan.Study on result of flash flotation of industrial test copper-nickel ore in Jinchuan mine[J].Mining and Metallurgy,1999,8(1):35-38,18.
[36]张福亚,李红帅,孙伟成,等.晶质石墨闪速浮选扩大连续试验研究[J].非金属矿,2024,47(3):56-57,62.ZHANG Fuya,LI Hongshuai,SUN Weicheng,et al.Expanded continuous experimental study on flash flotation of crystalline graphite[J].Non-Metallic Mines,2024,41(3):56-57,62.
[37]沈发明,徐寒冰,曾志飞.闪速浮选机在广东某铅锌矿回收伴生金的应用[J].湖南有色金属,2023,39(6):21-24.SHEN Faming,XU Hanbing,ZENG Zhifei.Application of flash flotation machine in the recovery of associated gold from a lead zinc mine in Guangdong Province[J].Hunan Nonferrous Metals,2023,39(6):21-24.
[38]MCGRATH T,EKSTEEN J J,HEATH J.The behaviour of free gold particles in a simulated flash flotation environment[J].Journal of the SouthernAfrican Institute of Mining and Metallurgy,2015,115(2):103-112.
[39]NEWCOMBE B.Predicting plant scale flash flotation performance-Validation of laboratory methodology and applications for use[J].Minerals Engineering,2014,57:57-67.
[40]郑诏星,陈飞飞,张明.铜矿选矿厂粗扫选WEMCO浮选机浮选动力学性能研究[J].有色金属(中英文),2025,15(9):1573-1581.ZHENG Zhaoxing,CHEN Feifei,ZHANG Ming.Study on the kinetic performance of WEMCO flotation machine in rough scavenging of copper ore processing plant[J].Nonferrous Metals,2025,15(9):1573-1581.
[41]NEWCOMBE B,BRADSHAW D,WIGHTMAN E.The hydrodynamics of an operating flash flotation cell[J].Minerals Engineering,2013,41:86-96.
[42]谢金成,姜亚雄,任祥君,等.基于COMSOL的半逆流型筒式磁选机分选过程仿真研究[J].有色金属(中英文),2025,15(1):99-105.XIE Jincheng,JIANG Yaxiong,REN Xiangjun,et al.Simulation on separation process of semi-countercurrent drum magnetic separator based on COMSOL[J].Nonferrous Metals,2025,15(1):99-105.
[43]夏晓鸥.闪速浮选的理论与实践[J].国外金属矿选矿,1993,30(10):47-57.XIA Xiaoou.Theory and practice of flash flotation[J].Metallic Ore Dressing Abroad,1993,30(10):47-57.
[44]罗亨通,封东霞,杨多,等.粗颗粒浮选技术及其应用[J].矿产保护与利用,2022,42(1):129-137.LUO Hengtong,FENG Dongxia,YANG Duo,et al.Coarse particle flotation technology and its application[J].Conservation and Utilization of Mineral Resources,2022,42(1):129-137.
[45]谭明,冯天然,韩志彬,等.YXⅡ-4闪速浮选机在磨矿分级回路的工业试验研究[J].有色金属(选矿部分),2017(1):74-77,85.TAN Ming,FENG Tianran,HAN Zhibin,et al.Industrial test study on performance of YXII-4 flash flotation cell in the milling-classification circuit[J].Nonferrous Metals(Mineral Processing Section),2017(1):74-77,85.
[46]刘群,钟国建,胡文英,等.闪速浮选技术在粗精矿再磨作业中的应用[J].矿山机械,2023,51(2):36-42.LIU Qun,ZHONG Guojian,HU Wenying,et al.Application of flash flotation process in regrinding operation of middling concentrate[J].Mining&Processing Equipment,2023,51(2):36-42.
[47]薛璇.万国国际矿业集团:唤醒宝藏点石成金[J].中国有色金属,2023(2):27-32.XUE Xuan.Wan Guo International Mining Group:awakening the treasure to turn stone into gold[J].China Nonferrous Metals,2023(2):27-32.
[48]张福亚,陈延,申滔,等.闪速浮选回收硫化铜矿中伴生金的试验研究[J].矿冶工程,2025,45(5):73-76,81.ZHANG Fuya,CHEN Yan,SHEN Tao,et al.Experimental study on recovery of associated gold from copper sulfide ore by flash flotation[J].Mining and Metallurgical Engineering,2025,45(5):73-76,81.
[49]HASSANZADEH A,SAFARI M,HOANG D H,et al.Technological assessments on recent developments in fine and coarse particle flotation systems[J].Minerals Engineering,2022,180:107509.DOI:10.1016/j.mineng.2022.10 75 0 9.
[50]张福亚,樊学赛,张跃军,等.新型闪速浮选机回收分级沉砂中石墨矿的试验研究[J].矿冶工程,2024,44(4):181-184.ZHANG Fuya,FAN Xuesai,ZHANG Yuejun,et al.Recovering graphite from classifier underflow by new flash flotation cell[J].Mining and MetallurgicalEngineering,2024,44(4):181-184.
[51]李长根,刘永强.旋流闪速浮选法的研究:Ⅰ.旋流闪速浮选法的可行性研究[J].有色金属,2000(1):22-31.LI Changgen,LIU Yongqiang.Study on cyclone flash flotation I.Feasibility study on cyclone flash flotation[J].Nonferrous Metals,2000(1):22-31.
[52]夏剑雄,梅丰.高效闪速浮选机应用实践[J].中国矿业,2000,9(增刊2):216-219.XIA Jianxiong,MEI Feng.Application practice of high efficiency flash flotation machine[J].China Mining Magazine,2000,9(Suppl.2):216-219.
[53]黄金华.高效闪速浮选机在尾矿收硫中的应用[J].矿业快报,2002(10):15-17.HUANG Jinhua.Application of high-efficiency flash flotation machine in sulfur recovery from tailings[J].Express Information of Mining Industry,2002(10):15-17.
基本信息:
DOI:10.20242/j.issn.2097-5384.2026.01.010
中图分类号:TD923
引用信息:
[1]张福亚,张跃军,樊学赛,等.闪速浮选技术研究及应用进展[J].有色金属(中英文),2026,16(01):90-97.DOI:10.20242/j.issn.2097-5384.2026.01.010.
基金信息:
“十三五”国家重点研发计划政府间国际科技创新合作项目资助(2022YFE012-700); “十四五”国家重点研发计划项目资助(2021YFC 2902901)~~
2025-12-17
2025-12-17
2025-12-17